AMIGO BOX DIVISION

ABOUT US

Established in 2010, Amigo Industries is a leading manufacturer of corrugated boxes & sheets in South Gujarat. With over two decades of corrugation expertise & world-class production units, we are successfully delivering high-quality products.

Amigo Industries has an integrated automated corrugated box manufacturing plant to produce 5-ply & 3-ply corrugated boxes and sheets. This plant is located in an area of 1,00,000 sq.ft. with a production area of 60,000 sq.ft. in Morai, Vapi. The automated line converts 24,000 Tonnes of paper per annum.

OUR PRODUCTS

The most common box style. Highly efficient design for many applications. All flaps are the same length, and the two outer flaps (normally the lengthwise flaps) are one-half the container's width, so that they meet at the center of the box when closed.

Regular Slotted Container (RSC)
Similar to the regular slotted container but without one set.

Half Slotted Container (HSC)
All flaps have the same length and the outer flaps overlap by one inch or more. The box is easily closed, either with adhesives or frequently with staples driven through the overlap area. This style is commonly used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. The sealed overlap helps to keep the outer flaps from pulling apart.

Overlap Slotted Container(OSC)
All flaps are the same length (approximately the width of the box). When closed, the outer flaps come within one inch of complete overlap. The style is especially resistant to rough handling. Stacked on its bottom panel, the overlapping flaps provide added cushioning and protection. Stacked on its side, the extra thickness provides added stacking strength.

Full Overlap Slotted Container (FOL)
Inner and outer flaps are cut to different lengths. Both pairs of flaps meet at the center of the box. The style is especially strong because both the top and bottom have double the thickness of corrugated board. The inner flaps, with no gap, provide a level base for the product.

Center Special Slotted Container (CSSC)
The four flaps that form the bottom panel are die cut. Easy to set up, the user folds the largest bottom panel first, then the two end panels. When the remaining bottom panel is folded and pressure is applied near the center, the flap “snaps” into the slot created by the other panels. Ideal for small-volume shippers not using automatic packing & not suitable for heavy products. The top enclosure for this style can be manufactured with “tuck-top” flaps, RSC style or other configurations.

Snap or 1-2-3-Bottom Container (ALB)
This is a self-divided box. It is a regular slotted container but with a preglued internal divider. PCA's optimized version is known as the “AutoWall™.”

Integral Divider Container
This style offers the same ease of packing provided by the double-cover box, with the assurance that the covers will not separate from the body. This is achieved by interlocking flanges on both the covers and the tubes. The container is typically banded for added security. This style is advantageous for moving large or heavy products such as appliances, water heaters, vending machines and some hazardous materials.

Interlocking Double-Cover Container
Telescopic boxes consist of a separate top, or top and bottom that fit over each other or a separate body. They can be produced in a number of unjoined or preglued styles and configurations.

Telescopic Boxes
A square or rectangular tube forms the body. The top and bottom pieces are usually two interchangeable partially telescopic covers. The pieces are commonly shipped flat to the user, who opens the tube and sets up the covers. The style is frequently used for tall or heavy products that would be difficult to lower into a box. The item is placed on the bottom cover, and the tube is lowered over the product.

Double-Cover Container
One or more pieces of combined board provide an unbroken surface and are scored to fold around the product. The most common is a one-piece folder, where one piece of board is cut so that it provides a flat bottom, flaps that form the sides and ends, and extensions of the side flaps that meet to form the top.

This style is also available as a five-panel folder, which is a single cut and scored piece with a fifth panel used as a closing flap, completely covering a side panel.

Folders
An unjoined wraparound blank is formed into a box by folding it tightly around a rigid product. The positioning of the product, folding and sealing are performed by automatic equipment. The finished box is essentially an RSC turned on its side so that the bottom and top are unbroken. The joint, however, is not formed until final closure.

Wraparound Blank

60,000+

OXES
MANUFACTURED
PER DAY

24,000+

TONNES OF PAPER
CONVERTED
PER ANNUM

15+

QUALIFIED
STAFF

70+

SKILLED
WORKERS

Infrastructure

Plant & Machinery

Plant & Machinery

• Imported 5 Ply & 3 Ply Automatic High Speed Corrugated Board Plant

• Imported 4 Colour Flexo High-Speed Printing, Slotting and Die Cutting Machine

• Korean Made High Speed Automatic Folding, Gluing & Stitching Machine

• 2 Semi Automatic Folding & Stitching Machine

• Fully Automatic Glue Making Machine

• Fully Automatic Steam Boiler

• Best-in-Industry Well Equipped Q.C. Lab - Crush Resistance Tester, Bursting Strength Tester,

• Box Compression Strength Tester, Electronic GSM Tester, Cobb Value Tester, Moisture Meter, Puncture Resistance Tester
Boiler

Boiler

3 Tonnes capacity fully Automatic Steam Boiler ensures we’ve ample steam to continuously Produce High Quality Boards
Glue Kitchen

Glue Kitchen

Fully Automatic in-house Glue Kitchen ensures both Quality Consistency & Cost Effectiveness for Better Lamination
QC Lab

QC Lab

Well equipped QC Lab & dedicated technicians check quality of Raw Material, W-I-C & Finished Goods to ensure you get Nothing But the Best
Corrugation

Corrugation

Our 5 Ply & 3 Ply Automatic High Speed Corrugation Plant helps Meet Most Stringent Demands Urgently
Printing

Printing

4 colour Flexo High-Speed Printing, Slotting and Die Cutting Machine ensures Print Customisation without Production Delay
Finishing

Finishing

We’re equipped with High Speed Automatic Folding, Gluing & Stitching Machine for Quick Stitching & Gluing